CL5550 Mortise Lock - Installation Instructions
Notice: The C3 Smart App replaced the K3 Connect App on February 14, 2023. For more information on how to download, set up and use C3 Smart with your Codelocks Smart Locks, visit: c3smart.net or contact Codelocks Support.
BOX CONTENTS
Check the contents of the box are correct according to the model.
Item | |
1 | Front Plate |
2 | Back Plate |
3 | Lever Handles |
4 | Gaskets |
5 | Sprung Spindle x 1 |
6 | 1.5v AA Batteries |
7 | Mortise Lock, Faceplate and Strike |
8 | Fixing Bolts x 4 incl. spare |
9 | Alignment Insert |
| 10 | Allen Keys |
11 | Allen Keys |
12 | Front Plate Cylinder Keys |
13 | Front Plate Cylinder Cover |
14 | Classroom Function Tailpiece |
Tools required for installation:
- Power Drill
- Drill bits: 6mm (¼”) & 25mm (1”)
- Hammer / mallet
- Philips screwdriver
- Chisel 25mm (1”)
- Stanley knife
- Adhesive tape, pencil, bradawl, tape measure
- Pliers and hacksaw for cutting bolts
OPERATIONS CHECK
You should familiarize yourself with the operation of the lock and check that all the parts work properly.
Remove the battery cover from the back plate and install the 4 x AA cells supplied.
Connect the cables from the front plate and back plate. A BEEP should be heard when you do this. If no BEEP is heard then check that the batteries are correctly installed.
Place the long spindle in the front plate socket and using finger grip only, test that the spindle is easily moved 80° in both directions. Leave socket in the centred position.
Enter the factory Master Code #12345678.
The keypad will flash blue and the spindle should not turn as before. After 5 seconds the keypad will flash red and the spindle should turn easily again. This confirms that the clutch engaged correctly when the code was entered.
N.B. When the Master Code is entered 3 times consecutively without performing a programming function, a penalty time of 10 seconds is activated. Disconnect the cables.
SPECIAL FIXING NOTE
Remote Release Option
Cables are provided for the REM 1 and REM 2 terminals on the circuit board.
REM 1 is for connection to a reception desk push button or a door intercom system. Pressing the button will cause the keypad to flash blue on the lock and release the lock for the pre-set time.
REM 2 is for connection to the building alarm system to release a door in an emergency. This allows rooms, wards, offices to be easily checked to ensure that no person is trapped or
overlooked during an emergency evacuation. When activated REM 2 will maintain the unlocked condition for 30 minutes, the keypad will flash red and BEEP during this time.
The lock will automatically lock again after 30 minutes. If necessary Program 7 can be used to re-lock before the end of the 30 minutes.
REM 1 and REM 2 do not require additional power. They are normally open contacts requiring a momentary or maintained signal to close.
FUNCTIONS
Outside handle turns freely without operating the latchbolt. When the code is entered the keypad will flash blue and the handle will retract the latchbolt. The latch automatically locks the door when closed. The key will open the door without the code.
INSTALLATION INSTRUCTIONS
For fitting to a wood or composite door
Take time to be precise and finish the job quicker.
Installation holes must be drilled in exactly the correct positions and precisely at right angles to the door surface. Lock components must be vertically and horizontally accurate in relation to each other and to the door.
Wedge the door firmly to prevent movement whilst drilling and chiselling.
1. Lightly mark a height line on the edge and both faces of the door, and the door jamb, to indicate the top of the lock when fitted. Mark a line down the centre of the door edge. Crease the template at ‘Fold along door edge’, and tape it to the door with the template ‘Height line’ aligned with the height marked on your door. Mark the holes to be drilled. Reverse the template and apply to the other side of the door, mark the holes to be drilled again.
2. Tape the mortise lock template to the door edge in line with the centre line and height lines already marked. Mark the holes to be drilled.
3. Keeping the drill level and straight, drill the holes in the door face. Drill from both sides of the door to increase accuracy and to avoid damage to the other side when a drill goes right through.
4. Drill holes in door edge 4 ½” (115mm) deep. Clear excess material in socket to accept the mortice lock.
5. Insert mortice lock into socket, draw around the faceplate. Chisel a rebate ¼” (6mm) deep to accept faceplate. Fix mortice lock into the socket using wood screws provided. Attach separate faceplate to mortice lock using machine screws provided.
6. Fit the self-adhesive gaskets to the front and back plates. The gaskets provide friction against the door so that it is not necessary to over-tighten the fixing bolts to provide stability.
7. Remove the five socket head bolts from the back plate (two are found under the battery cover). This will release the inside fixing plate.
8. Cut the fixing bolts to correct length. Measured from beneath the bolt head, the length should be the door thickness, plus approximately 15mm ( ½ ”) to the nearest cutting point of the bolt.
N.B. Always cut the bolts at one of the cutting points so as not to damage a thread. Use the cutting edges of pliers to crimp strongly several times around the selected cutting point. The surplus end should break off quite easily.
9. Put the spindle into the mortise lock latch follower with the spring on the code side of the door.
10. Apply the front plate over the spindle, passing the cables through the door. Pass the power cable through the cylinder hole in the lock case from the keypad side.
11. Place the fixing plate over the spindle, passing the cable through the center hole. Fit the alignment insert over the spindle. Screw the fixing bolts through to the front plate. (See diagram A)
12. Connect the cables on battery side, storing any excess cable within the door. Install the batteries.
13. Check that the spindle turns freely, and the latch retracts and projects smoothly, with the alignment insert in place. If it is tight, loosen the fixing bolts slightly and adjust the position of the fixing plate until the spindle will turn freely. Tighten the fixing bolts. Test the spindle again. Do not over-tighten the bolts as this may cause the door to distort and affect the lock function. You must remove the alignment
insert.
14. Fit the back plate over the fixing plate using the four socket head screws.
15. Fit the cylinder cover and outside handle to the front plate.
16. Fit the inside handle to the back plate.
17. The inside handle will now retract the latchbolt. The outside handle will turn freely without retracting the latch. Enter the factory Master Code #12345678. The keypad will flash blue and the outside handle will now retract the latch.
18. Fit mortice lock faceplate.
FITTING THE STRIKE PLATE
Position the Strike Plate on the door frame so that the aperture lines up with the latchbolt. Mark the fixing holes, and draw around the apertures for the latchbolt hole. Chisel out the latch aperture to 15mm (½”) deep to receive the latchbolt. Fix the strike plate with the top screw only and gently close the door. Ensure that the latchbolt enters its aperture easily and holds the door without too much ‘play’. When satisfied, draw around the final position of the strike plate, remove it, and cut a rebate to allow it to fit flush to the surface. Re-fix the strike with both screws.
II_CL5510CLINC_v1:0620
© 2023 Codelocks Ltd. All rights reserved
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